Mounting the Winch. If you are looking at how to wire a badland 2500 pound winch? Fairlead: 2. The mounting plate must be rated to at least the winch's capacity. All rights reserved. Badland winch replacement parts Available ?? | IH8MUD Forum I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Note: Specifications are approximate and subject to change. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Replacement Parts in Stock. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Copyright 2017 by Harbor Freight Tools. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Do not step over wire rope. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Use supplied power cords and wire rope listed in manual only. If you are buying a winch for the first time, there will be several queries in your mind. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. The wireless remote controller box will act as a receiver for the wireless remote. Winch Cover: 5. Do not wrap the wire rope around the object and hook onto the wire rope itself. BADLAND ZXR 12,000 lb. The same thing happened to my replacement winch. Insert Switch Assembly all the way into connector. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. A road alligator jumped up and took out the controller box. Disconnect power to winch and allow it to cool completely before service. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Failure to do so can result in serious injury. Do not use the winch even if minor damage appears. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . It has a user-friendly design that makes its installation quite easy and smooth. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! It offers safer off-roading, fun, and endurance in the toughest conditions. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. The wire rope must be properly coiled under tension to be able to support a load without damage. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. I cant seem to find a parts listing for the plastic box with cover. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Keep at least 5 full turns of wire rope on drum. Examine the wire rope. Do not open the housing. You could lock it up to keep everything secure and cut a hole to run winch line out. Always wearheavy-duty leather gloveswhen handling the winch. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. 12,000 POUND WINCH. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Please familiarize yourself with the operation of your winch before using it. Keep children and bystanders away while operating. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. But it is super strong. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Broken strands of wire rope will be sharp. Badlands 12000 Winch Wiring Diagram - JAN25 Use a spotter to assist you in assuring that it is safe to operate the winch. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Im looking for a drum assembly for a Badland 2500 lb winch. It comes with a clevis hook. Do not use thinner/longer cables or link multiple cables together. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. It is easy to install this device. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Secure load after moving. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. This does not influence the price or reviews. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Badland Winch Review | Buying Guide 2023 - Overlandsite A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. I have an old Badland ATV/UTV 3000 lb winch. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. If you are looking at how to wire a badland ZXR 9000 winch? It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Just have to look up or call customer service. Insulate all exposed wiring and terminals after installation. Will the new electronics parts that are available work on this winch? 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Hook onto the object using a pulling point, tow strap or chain. Battery weak, recharge. Thanks Clarence. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. The first time was on warranty. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Safety Precautions:Take extra caution in every winching situation. Can anyone help, thanks. They are very popular and have been a default for 44 vehicles. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Owner's Manual & Safety Instructions (PDF) Item 63770; I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Keep clear of wire rope, hook, and load while winching. They are less dangerous than steel cable when it breaks. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Find the most comprehensive badland winch parts list for your replacements and upgrades. Remove old Wire Rope and attach new assembly. Also go over some things th. Has anyone else been successful in finding replacement parts ? Run winch with vehicle motor running. But this is a constant danger for all off-road drivers out there. Im looking for a replacement tension plate for my 2500# badlands winch. Let us know what you think in the comments section! BADLAND ZXR9000 OWNER'S MANUAL Pdf Download | ManualsLib Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. If not available , then a new controller from another winch could work. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Check for voltage at armature port with Switch pressed. 8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving The winch still works, but all of the electronic components got corroded by moisture. Shop products from small business brands sold in Amazons store. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. To use the wired remote, attach the remote cable to the remote socket on the control box. if abnormal noise or vibration occurs, have the problem corrected before further use. The company focuses on the customer experience that this product provides. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Attach the black cable from the negative terminal of the battery to the winch. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Always examine the working conditions of your winch before using it on the trail. Have the winch serviced by a qualified repair person using only identical replacement parts. New Badland ZXR 12000 winch, never been out of the factory box. Im looking for a drum assembly for a Badland 2500 lb winch. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Affiliate. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. To achieve the maximum amount of power, you need to make sure that the battery can keep up. Only use a 12V automotive (or equivalent) battery, in good condition. Winch Motor: 2. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Wired Remote: 5. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Wiring a winch is often a fearful task. Run in short bursts without load until completely dry. All the mounting hardware is included. Addresses practices not related to personal injury. Insert the Pendant connector into the Socket. This will ensure that the safety of the winch is maintained. I've searched and cannot find any source for replacement parts . Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Take extra caution in every winching situation. I dont know about you but that is a big advantage for me. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Badland Winch - ATV Parts And Bodies No warranty. Use supplied power cords/wire rope or cables listed in manual only. Fingers may be caught and get pulled into fairlead or drum. 120 volt Badland Winch. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Badland Winch Review - Motrr - Vehicle Maintenance Guides, Reviews & Fixes The next item on the list is a hawse fairlead. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Spooler would not engage after that it was just in free spool mode. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Do not slide wire rope through hands, even with gloves on. Do you know where I can purchase one? Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. It is perfect for the Badland 2500 lb winch. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Otherwise, wire rope may bind during operation. , connect the remote control receiver to the solenoid box. Therefore, winch has an exceptional load limit of 12000 pounds. The Badland universal winch . Different features have been incorporated in it, which were previously not available in any model. Here are a few that are very helpful. Connect the black cable from the battery's negative side to the winch. The wireless remote controller will act as a receiver to operate the wireless remote. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. We may earn a small commission from affiliate links and paid advertisements. It has a powder coated finish in a semi-gloss black color. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. This helix gives rise to the composite rope. The build of the fairlead is stainless steel. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Do not try to guide wire rope. Click the green button to print the entire article.To print the original version of the document - click the blue one. Best Jeep Winches (12000 lb): Warn vs Smittybilt vs Badlands vs X-BULL How do I get the hardware. Uncoil the wire rope, except for 5 full wraps. Make a secure path for the cable routing away from moving parts and encounters from road debris. Do not power the hook all the way into the fairlead or winch. We hope these videos help inform your tool-buying decisions. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). NO LOCKING MECHANISM. Allow to drain and dry. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. No hardware to mount or connect the electrical components. It has a very smooth surface to feed your synthetic rope through. Under 12000 lbs, it is understandable why the winch is slower than expected. It reduces the load on the winch, allowing it to work longer with less heat buildup. , connect the remote control box to the solenoid box. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Just imagine how good quality their products are if the military uses them. This begs the question, what winch parts can be used with Badland winches? There are two red wires that come out from the central ports. Has anyone else been successful in finding replacement parts ? But still, precautions should be taken. This badland winch parts diagram is very helpful for any kind of wiring task. Badlands 12,000-Pound Winch - The Best Deal In Winching
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